Sensemore Case Study - Press Machine

Implementation on Press Machine

A condition monitoring system has been integrated on the mechanical press motor, which is the most critical equipment of press machine in automotive OEE company. Motor must operate regularly in order to excite press machine.

Condition Monitoring in Automotive Industry

AUTOMOTIVE INDUSTRY

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What's inside

10 pages · 4 sections · PDF

  • A Sensemore Wired sensor on the motor of the press at the heart of an automotive parts line; the motor drives the flywheel through a belt and pulley.
  • The envelope spectrum showed energy at the outer race defect frequency (BPFO) of the drive-end bearing, and the report warned of a possible malfunction within three months.
  • At the first planned downtime the bearing was opened: abrasion on the balls and on both races, exactly where the analysis pointed. After the repair, vibration returned to acceptable levels.
  • Unplanned downtime was prevented and equipment lifetime increased by 12%.
  • Customer and equipment
  • Application
  • Outcomes
  • Software instructions

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