TEEP considers all available productive time to provide management with a comprehensive view of manufacturing efficiency. Optimizing this key metric can drive major gains. Total Effective Equipment Performance (TEEP) is a measure, that encapsulates various dimensions critical for assessing manufacturing productivity. It integrates three fundamental elements: Equipment…

Visual inspection is a detailed examination of equipment, products, or processes using the human eye to detect flaws, defects, wear, or issues. Despite the increasing adoption of automated inspection systems, visual inspection remains essential in maintenance and manufacturing for several reasons. It serves as a final checkpoint at the end of the production line, ensuring that only…

Idle time is wasted time that reduces productivity and profitability. Understanding what causes it and taking steps to reduce it can significantly improve operations. Idle time refers to periods when an asset like a machine or employee is available but not actively working or producing anything. While some idle time is inevitable due to factors like setup time, maintenance, or…

CMMS software helps organizations streamline maintenance operations through automation and asset management. CMMS (Computerized Maintenance Management System) is software that helps manage maintenance operations. It provides a centralized system to organize, schedule, and track all types of maintenance work. By leveraging technology, CMMS software enhances efficiency, reduces…

MTTR, or Mean Time To Repair is a metric of asset maintenance that measures the average duration required to rectify equipment issues and restore them to operational status. This metric encapsulates various stages of the repair process, encompassing the time devoted to diagnosing problems, executing repair tasks, and returning the equipment to its normal operational state. However,…

First Time Fix Rate (FTFR) is a performance metric of maintenance and repair operations. A high FTFR not only denotes operational efficiency but also directly correlates with enhanced customer satisfaction and improved financial outcomes for businesses. In today's competitive landscape, where customer experience is related to shaping brand perception and loyalty, achieving and…

Organizations across industries rely on a diverse array of industrial assets to support their operations, ranging from machinery and equipment to infrastructure and facilities. The lifecycle of these assets encompasses a series of stages, each crucial for ensuring optimal performance, longevity, and return on investment. From the initial acquisition to eventual disposal, diligent…

At the core of prescriptive maintenance is data. By collecting and analyzing sensor, maintenance, and operations data from assets, prescriptive maintenance systems build a comprehensive understanding of asset performance. Machine learning algorithms then process this data to create models that can predict future performance and identify potential issues. Once these models are in…

Facility maintenance encompasses a comprehensive range of activities aimed at ensuring the optimal operational performance, safety, and aesthetic upkeep of buildings, infrastructure, equipment, and systems within a facility. It involves proactive measures to prevent equipment failures, reactive responses to malfunctions, and regular upkeep to extend the lifespan of assets. The…

Breakdown maintenance, also known as run-to-failure maintenance, is a reactive strategy employed to address equipment failures as they occur. It involves repairing or replacing assets only after they have broken down unexpectedly. Despite its disruptive nature, breakdown maintenance can be the most cost-effective option in certain scenarios. Definition of Breakdown Maintenance…